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4-Way Shuttle System

Simulate and control multiple rack shuttles with path planning, deep locations, relocation and station reservation.

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4-WAY
✓ Multi-shuttle dispatch✓ Deep locations and blocker handling✓ Path planning and collision guards✓ Station reservation
OPERATIONAL CHALLENGES

Operational challenges addressed

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Difficult shuttle and station sizing

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Deep locations require blocker relocation

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Routes may conflict or congest

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Layout investment before flow validation

CORE CAPABILITIES

Core capabilities

✓Multi-shuttle dispatch
✓Deep locations and blocker handling
✓Path planning and collision guards
✓Station reservation
✓Inbound, outbound and picking
✓Relocation strategy
✓Throughput simulation
✓Replay and scenario comparison
INTEGRATION ARCHITECTURE

Designed as part of the wider operation

Clear layer responsibilities improve testing, maintenance and recovery.

ERP / WMSBusiness & Inventory
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WCS / SERVICEWorkflow & Dispatch
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DATABASE / APITransaction & Audit
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PLC / RCSMachine Interface
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MACHINE4-WAY
WMS / WCSShuttle ControllerLift / StationRack LocationDatabaseSignalR / Web 3D
POSSIBLE DELIVERABLES

Deliverables based on project scope

Final deliverables are agreed according to interfaces, equipment, tests and commissioning requirements.

Simulation modelDispatch and path logicRack occupancyStation managementScenario reportMachine-control architecture
TEST & COMMISSION

Structured testing before go-live

UNIT TESTLogic and modules
INTEGRATION TESTAPIs and databases
MACHINE TESTPLC and controllers
SITEnd-to-end systems
UATUser workflows
COMMISSIONINGOn-site activation
NEXT STEP

Submit Layout for Flow Analysis

Attach layouts, interface specifications or site images for a focused engineering review.

Submit for ReviewCompany Capability