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4-Way Shuttle System

Simulate and control multiple rack shuttles with path planning, deep locations, relocation and station reservation.

4-WAY
✓ Multi-shuttle dispatch✓ Deep locations and blocker handling✓ Path planning and collision guards✓ Station reservation
OPERATIONAL CHALLENGES

Operational challenges addressed

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Difficult shuttle and station sizing

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Deep locations require blocker relocation

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Routes may conflict or congest

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Layout investment before flow validation

CORE CAPABILITIES

Core capabilities

Multi-shuttle dispatch
Deep locations and blocker handling
Path planning and collision guards
Station reservation
Inbound, outbound and picking
Relocation strategy
Throughput simulation
Replay and scenario comparison
INTEGRATION ARCHITECTURE

Designed as part of the wider operation

Clear layer responsibilities improve testing, maintenance and recovery.

ERP / WMSBusiness & Inventory
WCS / SERVICEWorkflow & Dispatch
DATABASE / APITransaction & Audit
PLC / RCSMachine Interface
MACHINE4-WAY
WMS / WCSShuttle ControllerLift / StationRack LocationDatabaseSignalR / Web 3D
POSSIBLE DELIVERABLES

Deliverables based on project scope

Final deliverables are agreed according to interfaces, equipment, tests and commissioning requirements.

Simulation modelDispatch and path logicRack occupancyStation managementScenario reportMachine-control architecture
TEST & COMMISSION

Structured testing before go-live

UNIT TESTLogic and modules
INTEGRATION TESTAPIs and databases
MACHINE TESTPLC and controllers
SITEnd-to-end systems
UATUser workflows
COMMISSIONINGOn-site activation
NEXT STEP

Submit Layout for Flow Analysis

Attach layouts, interface specifications or site images for a focused engineering review.

Submit for ReviewCompany Capability